In development · open to pilot projects

M2® Smart Connect

High-integrity tubing connection with digital identification

The next-generation coupling combines high-integrity M2® sealing with RFID identification: every coupling receives a unique digital passport with a full history, and the tubing string gains complete traceability at every stage of operation. Lifecycle transparency means fewer failures and accurate cost planning.

What it is

Six elements of Smart Connect

The body is a standard API coupling (8rd, EUE), structurally unchanged. This ensures full compatibility with the existing stock and operating procedures.

Combined CRA ring

A corrosion-resistant alloy (CRA) ring provides high seal integrity and resistance in CO₂ and H₂S environments.

PTFE seal

Reliable protection of the J-area and thread connection, natural make-up torque feedback — as in M2®.

Embedded RFID tag

Installed with no drilling of the pipe body. Records the full lifecycle of the “coupling + pipe” connection: manufacture date, number of make-ups, operating conditions.

Digital passport

A ready-made answer to the upcoming 2027–28 digital equipment passport requirements.

Repeated make-and-break

8–10+ cycles with no loss of seal integrity — ideal for workover stock.

System integration

Data flows through middleware into ERP, maintenance systems and corporate AI models.

Digital passport

Every coupling knows its history

The RFID tag automatically accumulates data at every operation — make-up, workover, change of operating conditions. This is what a coupling digital passport looks like:

Field workflow

How it works on site

  1. Mill

    The RFID tag receives a unique ID. Production date, material and certificate are recorded, and the tag is linked to the pipe.

    Result: every “coupling + pipe” connection has a digital passport from day one.

  2. Warehouse

    A handheld terminal scans the whole stack in seconds. Status changes automatically to “In stock”.

    Result: instant stocktaking with no manual entry.

  3. Running in hole

    The operator scans the coupling before make-up. It is linked to the well number.

    Result: the connection is tied precisely to a specific well and its key parameters.

  4. Pulling out of hole

    The coupling is scanned again on pull-out. Status “Retrieved” is recorded.

    Result: run time and operating conditions are captured before re-use.

  5. Repair / workover

    Scanning opens the work order. Defects and completed repairs are recorded.

    Result: a transparent repair history for every connection.

  6. Middleware and integration

    Middleware collects and filters the data and feeds it into corporate systems (ERP, maintenance, AI models) in real time.

    Result: clean structured data for predictive analytics and decision-making.

At every stage — from the mill to re-use — each “coupling + pipe” connection stays inside the digital loop. No data loss, no manual entry, no errors.

Benefits

What M2® Smart Connect delivers

Lower OPEX

Up to 8–10+ make-and-break cycles and J-area corrosion protection — fewer tubing replacements, repairs and downtime.

Ready-made integration with corporate systems

Middleware and connectors feed data into ERP, maintenance systems and AI platforms with no custom development.

Data for AI and digital twins

Clean structured data for every “coupling + pipe” connection — for failure prediction, material selection and procurement documentation.

Ready for the 2027–28 requirements

Full compliance with the expected digital equipment passport requirements.

Technical applicability limits

Temperature up to 250 °C, pressure up to 15,000 psi and above, CO₂ partial pressure. An individual material selection matrix for challenging wells.

A single traceability standard

The whole tubing string becomes manageable: from the mill to disposal — with no data loss and no manual records.

M2® Smart Connect turns scattered couplings and pipes into a digital asset with a full history — and gives you a tool to manage costs, failure rates and budget.

Economics

How M2® Smart Connect affects production costs

Instead of pooled tubing management with unpredictable emergency costs, Smart Connect delivers:

Less unplanned downtime

Connections are withdrawn on a planned basis, by accumulated run time.

Longer run life

Fewer workovers, lower operating costs.

Justified procurement

Data on the real service life of pipe in different well conditions.

Predictable budget

Accurate planning of repair and pipe procurement costs.

Tubing costs stop being a black box and become a manageable budget item.

Project status

M2® Smart Connect pilot projects

We invite oil and gas companies to take part in pilot projects and pilot commercial operation of the technology. Our specialists will provide technical support and adapt the solution to the operating conditions of your specific field.

  1. 1

    Technical presentation and concept discussion

  2. 2

    Joint definition of technical requirements and applicability limits

  3. 3

    Documentation and prototype manufacturing

  4. 4

    Bench testing and a pilot field trial programme

Become a pilot partner
Contacts

Technical consultation on M2® applications

Send us your well operating parameters — temperature, pressure, fluid composition and string operating features. We will select the optimal seal ring material and prepare technical recommendations and an individual commercial proposal.